Milling is a machining process where a rotating cutting tool removes material from a workpiece to create precise shapes and surfaces. This process is commonly used in metal, plastic, and wood industries to manufacture components with high accuracy. Milling machines come in different types, such as horizontal, vertical, and CNC-controlled machines, which automate the cutting process for improved precision and efficiency.
During milling, the workpiece is fixed while the cutting tool rotates, removing material in layers. The process can create flat surfaces, slots, keyways, and even intricate patterns. Face milling is used for smooth, flat surfaces, while end milling is ideal for detailed cuts. Milling is widely used in industries such as aerospace, automotive, and manufacturing due to its ability to produce complex and durable components.
One of the main advantages of milling is its precision and ability to handle various materials like steel, aluminum, plastic, and composites. However, it requires specialized equipment and skilled operators, making it a costlier machining method. Despite this, milling remains essential in modern manufacturing, ensuring high-quality, accurate, and efficient production of machine parts and custom components.